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Close-up of a finished concrete surface

Concrete fiber manufacturer

Concrete fiber engineered to replace steel mesh

Polyguard macro polypropylene fibers can reduce or replace conventional mesh and steel-fiber reinforcement in suitable slabs, shotcrete and precast sections, where the engineering design and the required residual performance permit — without corrosion, and with far less time spent on site.

0
Corrosion or rust staining
6
Core application fields
100%
Virgin polypropylene
In-house
Extrusion and quality control

The cost question

Steel is the cheapest part of steel

Compare the total installed cost of conventional reinforcement — not just the price of steel — with the Polyguard fiber solution.

A mesh layer arrives as a price per kilo and leaves as a price per square metre: transport, storage, cutting, lap waste, chairs and spacers, the crew that places it, the supervision that checks it, and the pour that waits for all of it. Fiber is dosed at the batching plant and none of that queue exists.

Where the structural design permits it, the fiber dose removes the mesh line item and everything attached to it. Where it does not, a designed fiber dose may still allow the mesh to be reduced, subject to the engineer's approval.
Conventional mesh, installed100% baseline
SteelTransportCutting & lapsChairsLabourSupervisionDelay
Polyguard, dosed in the mixthe fiber line only
FiberDosing

Steel purchaseTransport & storageCutting & lap wasteChairs & spacersPlacing labourSupervisionPlacement delayPolyguard fiber, dosed in the mix

Proportions are illustrative of how an installed reinforcement cost breaks down. Use the calculators with your own rates.

Product families

Innovative concrete solutions

Three families, one material science. Pick by the job the concrete has to do.

Fiber-reinforced concrete discharging onto an industrial floor slab Structural

Macro PP concrete fibers

Load-carrying reinforcement for slabs on grade, rafts and industrial floors. Dosed by kg/m³ and mixed straight into the batch.

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Macro synthetic fibers dispersed through freshly placed concrete Engineered

Advanced fiber reinforcement

Purpose-shaped geometries for shotcrete, precast units and thin sections where placing steel mesh is impractical.

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Fresh fiber-reinforced concrete flowing from a chute on site Economic

Cost-effective fiber solutions

Potentially lower installed reinforcement cost than mesh or rebar where the design permits: nothing to cut, place, tie or chair, and, where no steel remains in the section, no concrete cover needed to protect it from corrosion.

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Who we are

Concrete that keeps its strength

Polyguard is the concrete- and asphalt-fiber brand of Lavan Plast. Our fibers are made on our own extrusion lines at the Tafresh plant in Markazi Province, from a polypropylene formulation developed for mechanical performance rather than for price.

That matters most where steel struggles: humidity, chlorides, sulfates, sustained heat and freeze–thaw. Polyguard fibers do not corrode, removing reinforcement corrosion as one potential source of cover damage, surface staining and premature repair.

More about Polyguard
Cast concrete structure in service

Selected products

Reinforce your projects with confidence

Precast concrete facade panels being lifted into position

Concrete facade fibers

Thin architectural panels without visible rust bleed, with improved crack control during handling, transport and lifting.

Details
Jointless polished concrete floor in a distribution warehouse

Concrete flooring

Warehouse and factory floors with three-dimensional crack control and joint spacing that suits the traffic.

Details
Roller compacting a freshly laid asphalt layer

Asphalt reinforcing fibers

Added at the mixer to resist rutting and reflective cracking on heavily loaded pavements.

Details

Why specify Polyguard

Benefits of our products

A specialist manufacturer of concrete fibers under the Polyguard brand — engineered to reduce or replace crack-control reinforcement in suitable applications, with faster installation, no corrosion and a competitive installed cost.

  • No corrosion, no rust staining, no corrosion-driven cover spalling
  • Crack control in three dimensions, not just one plane
  • Faster placement — no cutting, tying, chairing or lapping
  • Alkali and chemical resistant in aggressive ground conditions
  • Consistent dispersion — no balling at the specified dosage
  • Engineering support: dosage design, trial mixes and site attendance
See the fiber range
Close-up of a cast concrete surface

Where it is used

Six fields, one fiber platform

Industrial flooring

Warehouses, production halls, logistics yards.

Shotcrete

Tunnel linings, slope stabilisation, underground works.

Precast elements

Panels, culverts, pipes, segments and street furniture.

Large-scale slabs

Rafts, aprons, hardstandings and jointless floors.

Aggressive environments

Water, sulfates and chloride-rich ground conditions.

Fiber-reinforced asphalt

Heavy-duty pavements, bus lanes and port surfacing.

Where the money is

Four places fiber changes the budget

Each page follows the same structure: the expensive problem, the fiber solution, the cost lines that disappear, and the arithmetic.

Cutaway of a fiber-reinforced concrete floor slabFlooring

Industrial flooring

Reduce total reinforcement cost by minimising or replacing conventional mesh where the engineering design permits.

Flooring economics
Cutaway model of a fiber-reinforced shotcrete tunnel liningShotcrete

Shotcrete & tunnel

Less mesh handling, faster support cycles, lower labour requirement — more metres of tunnel completed per shift.

Cost per linear metre
Cutaway of fiber-reinforced precast concrete facade panelsPrecast

Precast & facade

Fewer cracked units, less handling damage, a lower rejection rate — and more saleable production from the same moulds.

Rejection-rate economics
Cutaway of a fiber-reinforced asphalt pavement under a truck wheelAsphalt

Fiber-reinforced asphalt

Drain-down control, mixture stability, fatigue and rutting resistance — and longer intervals between lane closures.

Lifecycle economics

Do the arithmetic

Four calculators, your own rates

Nothing is hard-coded. Put in your steel price, your labour rate and your dosage, and the comparison is yours to defend.

Flooring savings

Steel avoided, chairs and spacers, placing labour and lap waste against a fiber dose — per m² and per project.

Tunnel cost per metre

Mesh fixing hours, crew and equipment time, and the saving expressed per linear metre of tunnel.

Asphalt lifecycle

Added cost per tonne against postponed resurfacing over an analysis period you choose.

Precast production ROI

Rejection losses, rework and handling claims against the annual fiber investment — including the rejection cut needed to break even.

Technical notes

News & articles

All articles

Download the catalogue

Product range, technical specifications, dosage tables and typical applications — in one PDF.

Request the catalogue