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Concrete fiber dosage

From specification to the finished pour

How a Polyguard dose is designed, mixed and placed — and what to expect on site.

The process

Three steps, no surprises

Design the dosage

Send us the element thickness, subgrade, exposure class and loading. We calculate the residual strength the design needs and return a dosage in kg/m³ with the matching fiber grade.

Run a trial mix

Fibers are added at the batching plant or in the truck and mixed at full speed for the specified time. We attend the trial, check dispersion and adjust workability with the mix designer.

Place and finish

Placing, screeding and power floating follow normal practice. No mesh to lift, no chairs to walk on, and no cover to protect — the crew gets a clear slab and a faster cycle.

Fields of use

Where fiber earns its place

Jointless polished concrete floor in a distribution warehouse

Industrial floors and slabs on grade

Racking legs and forklift wheels put point loads on a slab all day. Macro fiber distributes reinforcement through the full depth, so the slab keeps working after the first crack instead of relying on a single mesh layer sitting at one level.

Macro synthetic fibers dispersed through freshly placed concrete

Shotcrete and underground works

Fixing mesh overhead in a tunnel is slow, and it is the part of the cycle where people get hurt. Fiber goes in at the mixer, so the lining is reinforced the moment it leaves the nozzle.

Precast concrete facade panels being lifted into position

Precast and architectural concrete

Thin panels crack during demoulding, stacking and lifting long before they are ever loaded in service. Fiber carries those handling stresses, and because it cannot corrode there is no rust bleed on the visible face.

Roller compacting a freshly laid asphalt layer

Fiber-reinforced asphalt

On bus lanes, ports and industrial yards the failure mode is rutting and reflective cracking, not a lack of strength. Fiber holds the binder film in place and spreads the stress through the layer.

FAQ

Frequently asked questions

Can macro fiber really replace steel mesh?
In slabs on grade, shotcrete and many precast elements, yes — provided the dosage is designed for the residual strength the element needs. It is a design decision, not a like-for-like swap, which is why every project gets a calculated dosage rather than a catalogue number.
How are the fibers added to the mix?
At the batching plant with the aggregate, or into the truck on site. Either way the drum runs at full mixing speed for the time given on the data sheet so the fibers separate and distribute evenly.
Will the fibers show on the finished surface?
A small number of filaments can appear on a fresh surface. Normal power floating pushes them back into the matrix; any that remain wear away with traffic. They never stain, because there is no steel to rust.
Does fiber change the workability of the concrete?
It reduces measured slump while keeping the concrete just as placeable. A higher target slump in the mix design or a superplasticiser adjustment is the usual answer; we set this with your mix designer during the trial rather than leaving it to the pour.
Do you supply samples and technical support?
Yes. Product sampling, dosage design, trial-mix attendance and site support are part of supply, not an extra service.

Have a project on the board?

Share the drawings and we will come back with a dosage, a data sheet and a sample.

Contact the team